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Sigma Mixer Machine
Sigma Mixer Machine or Sigma Kneader is unique mixer machine perform homogeneous kneading operation for heavier viscosity materials. Double Z blades design is the exclusive feature of machine that rotate in opposite directions. Sigma Blade Mixer is advanced mixer uses to achieve uniform kneading with shear force.
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Industrial Mixers & Homogenizers > Batch Mixers > Sigma Mixer
sigma mixer
sigma mixer machine
single z blade mixer
double z blade sigma mixer
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Description
Masterly Sigma Mixer Consists of a double U shape bowl welded together. There are two Z type sigma blades that rotate in opposite directions to each other. In order to obtain utmost kneading and mixing efficiency, clearance between the walls and the containers are kept as less as possible. Mixer trough and blades are made of mild steel, stainless steel of CF8 or CF8M as per individual requirements. Z blade mixer scores 10 on 10 in terms of safety as equipped with safety guards and grills.
Features of Sigma Mixer are as below:
Working capacity of up to 2000 liters and custom models available
Choice of stationary or tilting units for loading and unloading to suit your production needs; bottom valve discharge units also available.
Mono-screw extruder models available.
Jacketed trough design for heating or cooling.
Independent blade arm drive with differential rotating speeds and adjustable ratio.
Two sigma shaped blades fitted horizontally in each trough of the bowl.
Vacuum or pressure designs as per requirements.
The complete mixer is mounted on steel fabricated stand of suitable strength to withstand the vibration and give noise free performance.
Explosion-proof constructions available on demand.
5 Step pulley for heavy load bearing capacity.
Vacuum generation system can be offered on demand.
Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials.
Stainless Steel polish to Matt & mirror finish as per customer’s requirements.
Mild Steel finish with one coat of red oxide and two coats of epoxy paint.
Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered.
Mineral wool insulation with cladding on jacket.
Tangential designed ‘Z’ blades offered for uniform mixing.
PTFE made shaft sealing provided for food grade compatibility.
Minimum gap between trough inner shell & blades remove possibility of sticking product.
Solutions
Application of Sigma Mixer: Sigma blade mixer have different applications span over various industries. Be it Chemical, Dyes, Paints, Polymers, Polyester Putties, Plastics, Pharmaceuticals, Food products etc. Sigma Mixer satisfy various applications of stiff paste mixing. Below are the most usage applications:
Food Industry: Processing of finely milled wheat flour, bechamel sauce, chocolate, bubble gum, biscuit doughs, sugar paste, Bakery Dough, Chewing gum, Compunded Hing, Asafoetida, Sugar pastes, Biscuit dough
Paint and Solvent Industry: Kneading of polyester putty, glass putty, adhesives, sealants, Fiberglass resin doughs, Polyester Compounds, Flush Colors, Brake lining compounds, Resins, Adhesives
Rubber Industy: Mixing of rubber solution & silicon rubber, Stiff pastes, Silicon Rubbers, Viscous rubber solutions, Sealing compounds, Butyl rubber
FMCG Products: Blending of Liquid Soap, Liquid Detergent, Soap Noodles, Soap & Detergent, Ceramics,
Miscellaneous Applications: Printing ink, Dispersion of iron compounds, ceramic powders, Crayon and pencil lead, Gaskets and gland packings, Grinding wheel preparations, Hot-Melts, Inks and pigment products, Marzipan,, Mastics, Metal powders, Moulding preparations, Pencil erasers, Pharmaceuticals, Plastics, Putties, Refractories, Magnetic Tape Coatings, Ceramics, Carbon Black, Carbon pastes, PVC coatings, Rubber Compounds, Fiber Glass, Grease, Lead Storage Battery, Zirconium Crucibles dough sigma mixer, Solid propellants
Sigma Mixer Ribbon Blender in Faridabad
Sigma Blender in Faridabad
Ribbon Blender in Faridabad
Ultrasonic Controller Generator for Vibro Sifter
An Ultrasonic Controller Generator is an advanced add-on system designed to enhance the performance of a Vibro Sifter by preventing mesh blinding and improving screening efficiency, especially for fine and difficult powders.
Key Features:
High-Frequency Vibration (Typically 30–40 kHz): Ensures continuous mesh cleaning during operation
Prevents Mesh Choking: Ideal for sticky, hygroscopic, and ultra-fine materials
Improves Throughput: Increases screening capacity and reduces downtime
Uniform Particle Separation: Enhances product quality and consistency
Compact & Easy Integration: Can be retrofitted with existing vibro sifters
Energy Efficient Operation: Low power consumption with high output performance
Working Principle:
The ultrasonic generator converts electrical energy into high-frequency mechanical vibrations through a transducer. These vibrations are transmitted to the sieve mesh, creating micro-level oscillations that prevent particles from clogging the mesh apertures, ensuring smooth and continuous screening.
Applications:
Pharmaceutical powders
Chemical and fine chemicals
Food products (flour, starch, spices)
Metal powders
Ceramic and mineral processing
Technical Highlights:
Frequency Range: 30–40 kHz
Power Supply: 230V AC, 50 Hz
Output Control: Adjustable amplitude for different materials
Compatible Mesh Size: Up to 500 mesh and finer
Benefits for Industry:
Increased production efficiency
Reduced manual cleaning
Consistent product quality
Extended mesh life
Masterly Engineering India Pvt. Ltd. offers high-performance Vibro Sifters with optional Ultrasonic Systems, designed for precision screening and reliable industrial operation.
For inquiries:
📞 +91 9899643853
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