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The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Masterly Ribbon Blenders are all custom built to your specifications, to fit your mixing requirements so your business can run smoothly and efficiently. Our blenders are built with pride to the highest standard in our Faridabad and Ahmedabad India manufacturing facility. Our ribbon blenders can be found in a wide range of mixing application for Phramacuiticul, protein, food, spices and powders, to chemical mixing, as well as petroleum and other liquids that require bulk mixing. We offer a range of standard equipment, and from there we can customize your equipment to fit your exact specifications, Capacity.
Advantages of Horizontal Ribbon Blender
Mild mixing which will not break the physical size of material
More loading factor ribbon blender’s working volume is between 40%-85% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
Easy Cleaning usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
Easy Maintenance the structure of ribbon blender is very simple, easy to dismantle and maintenance
Low Power Energy.
Heavy Duty Design – Trough, Ends and Ribbon thickness are greater than our competitors.
Prior to shipping, the mixer is completely assembled and run tested.
Mixers are shipped completely assembled unless the customer requests that the drive be removed.
Finally, Masterly Engineering has 15 years experience in mixing applications and equipment design.
Additionally:- we can build to custom sizes for particular batch sizes, as well as larger blenders up to 25,000 Liter (1 CU. Ft. to 800 CU. Ft) (Non-standard sizes increases build time and cost)
Construction Material:- All of our standard series ribbon blenders are manufactured in 304 Stainless Steel. SS304 meets food grade requirements; and offers exceptional resistance to corrosion, wear and tear, and ensures a long life and the value of your equipment. For certain applications where high levels of corrosive agents are present, we can manufacture in SS316, SS316L Mild Steel.
Agitators:- The name sake of Masterly ribbon blenders feature double helical ribbon agitators fit to a solid stainless steel shaft. We also offer paddle style agitators, as well as ribbon mixers with scraper blades.
Drive Motors:- Masterly Blenders utilize direct drive style gear motors to power our equipment. Direct drive systems have proven highly reliable and require less maintenance than traditional chain drive systems. Our standard drive motors offer a service factor for continual mixing throughout the day. Based on the capacity of your equipment we offer a drive motor consistent for normal mixing conditions; although we can modify this to higher powered equipment, different RPM and variable speed drive systems if requested.
Shaft Seals:- Our ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications. As an upgrade for your blender we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.
Discharge system:- Based on your mixing requirements your blender can be fitted with different styles of discharge systems. Our most common style discharge is a butterfly valve and Knife Gate Valve, Screw Conveyor. Our blender’s standard height is to set the discharge 10” from the ground, allowing for a pallet and barrel below the equipment. This height can be increased or decreased based on your needs.
Covers:- Our blenders come standard with hand open lids. (Equiped with Hydraluic Cylender for easy lifiting) As an optional feature, we can add a pneumatic cylinder for lifting.
Safety Systems:- Masterly ribbon blenders are built with safety as our highest priority. Masterly ribbon blenders standard is to include ALL of our available safety equipment. These systems include limit switches to prevent the agitator from turning when the lid is open. We also offer safety grates on the top and discharge. All safety labeling is standard as well on Masterly equipment.
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Ribbon Blender Manufacturer
Masterly® Ribbon Blender Mixers lead the industry in technology, performance, and value. Masterly® Ribbon Blenders are available in capacities from 5 liter to 25,000 liters, and have endless options to customize to meet specific requirements,
Masterly® Ribbon Blenders are built in Faridabad & Ahmedabad India manufacturing facility. Our ribbon blenders can be found in a wide range of mixing application from Food, Pharmaceuticals, Dairy, Cosmetics, Detergent & Chemical, Cement & Building Material, Pesticides & fertilizers, Spices and powders, Metal & Alloys, Petroleum and other industry where mixing required.
We offer a range of standard equipment, and from there we can customize your equipment to fit your exact specifications.
Descriptions:
Ribbon Blender (also named ribbon mixer) is a basic industrial mixing machine. They consist, basically, of a trough-shaped shell (usually 2 to 3 times longer than it is wide) with a semicircular bottom, fitted with a horizontal longitudinal shaft on which are mounted arms supporting a combination of ribbon blades, paddles or helical screws set at a fairly close clearance to the semicircular mixer body so that no layer of material remains on the bottom of the ribbon mixer.
The most effective design of Masterly® Ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times.
Range of design solutions
All model pic
Construction Material:
All of our standard series ribbon blenders are manufactured in 304 Stainless Steel. SS304 meets food grade requirements; and offers exceptional resistance to corrosion, wear and tear, and ensures a long life and the value of your equipment. For certain applications where high levels of corrosive agents are present, we manufacture in 316 Stainless Steel.
Agitators:
Masterly ribbon blenders feature double Ribbon fit to a solid stainless-steel shaft. We also offer paddle style agitators, as well as ribbon mixers with scraper blades.
Shaft Seals
Our ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications.
As an upgrade for your blender, we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.
Optional: Mechanical Seal
Drives Motor
Masterly Blenders utilize Direct drive style gear motors, Chain Drive, or Belt Drive to power our equipment. These drive systems have proven highly reliable and require less maintenance.
Our standard drive motors offer a service factor for continual mixing throughout the day. Based on the capacity of your equipment we offer a drive motor consistent for normal mixing conditions; although we can modify this to higher powered equipment, different RPM and variable speed drive systems if requested.
Discharge system
Based on your mixing requirements your blender can be fitted with different styles of discharge systems. Our most common style discharge is a butterfly valve, which works well in wet mixing solutions as well as dry. For dry mixing we offer the Masterly slide gate in manually operated or pneumatically actuated. The benefit of our slide gate system is zero ‘dead spot’ in the mixer.
Our blender’s standard height is to set the discharge 24” from the ground, allowing for a pallet and barrel below the equipment. This height can be increased or decreased based on your needs.
Covers
Our blenders come standard with hand open lids. As an optional feature, we can add a Hydraulic or pneumatic cylinder for lifting.
Masterly Company can also build a Masterly vent-a-hood system or a custom model to your designs.
Safety Systems-
Masterly ribbon blenders are built with safety as our highest priority. Masterly ribbon blenders standard is to include ALL of our available safety equipment. These systems include micro switches to prevent the agitator from turning when the lid is open. We also offer safety grates on the top and discharge. All safety labeling is standard as well on Masterly equipment.
Packaging Product
Ribbon mixing machine is well package with cover cellophane and wood crate during shipment. To make sure that the product is safety and no damage during delivery to the customer.
Wood Crate/ Wooden Case
Picsture some of wooden box
600 Liter Ribbon Blender Manufacturer in India
Masterly Engineering India Pvt. Ltd. is a leading manufacturer and supplier of 600 Liter Ribbon Blenders in India, designed for efficient and uniform mixing of powders, granules, and dry materials. Our ribbon blenders are widely used in detergent, pharmaceutical, chemical, food, cosmetic, and agro industries.
Product Overview – 600 Liter Ribbon Blender
The 600 Liter Ribbon Blender is a horizontal batch mixer equipped with inner and outer helical ribbons that ensure fast, homogeneous, and gentle mixing. It is ideal for medium-scale production and offers consistent output with minimal power consumption.
Key Features
✔ Capacity: 600 Liters
✔ Uniform and lump-free mixing
✔ Heavy-duty MS / SS construction
✔ Low maintenance & long service life
✔ Easy cleaning and operation
✔ Customizable design as per application
Technical Specifications
Parameter Details
Working Capacity 600 Liters
Material of Construction MS / SS 304 / SS 316
Mixing Type Inner & Outer Helical Ribbon
Motor Power As per application
Discharge Bottom / Side Discharge
Mixing Time 10–15 Minutes (Approx.)
Operation Batch Type
Applications
Detergent Powder Mixing
Chemical & Pigment Blending
Pharmaceutical Powder Mixing
Food & Spice Mixing
Cosmetic & Herbal Products
Agro & Fertilizer Blending
Why Choose Masterly Engineering?
✔ Trusted Ribbon Blender Manufacturer since 2016
✔ Precision engineering & robust fabrication
✔ Customized solutions as per client requirement
✔ Competitive pricing & timely delivery
✔ Reliable after-sales service across India
Customization Options
SS 316 for corrosive materials
Pneumatic / Manual discharge
Heating or jacketed design
PLC control panel
GMP-compliant construction
Contact Us
For the best price of 600 Liter Ribbon Blender in India, contact:
Masterly Engineering India Pvt. Ltd.
📞 +91 9899643853
🌐 www.masterlyindia.in
🌐 www.masterlyindia.com
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Masterly Laboratory Ribbon Blender is a type of mixing equipment used to blend and mix small batches of materials in a laboratory setting. It's typically used for research and development, quality control, and small-scale production.
The blender consists of a U-shaped or cylindrical vessel with a ribbon-shaped agitator that rotates to mix the materials. The ribbon agitator is designed to move materials in a circular motion, ensuring thorough blending and minimizing dead spots.
Lab Ribbon Blenders are commonly used in industries such as pharmaceuticals, cosmetics, food, and chemicals to mix and blend powders, granules, and other materials.
Would you like to know more about the features, benefits, or applications of laboratory Ribbon Blenders
contact Masterly engineering India Pvt Ltd
Manufacturer of Ribbon Blender
A Ribbon Blender is a type of industrial mixer used to blend, mix, and combine dry Powder or wet ingredients, such as Food powders, Pharmaceuticals Powder, Spice Powder, Seasoning Powder, Detergent powder granules, and liquids. It's commonly used in various industries, including-
1. Food processing (e.g., Spice Seasoning baking, confectionery, and snack foods)
2. Pharmaceutical and cosmetic manufacturing of powder section
3. Chemical processing
4. Agricultural and animal feed production
A Ribbon Blender typically consists of:
1. A horizontal or vertical cylindrical tank
2. A set of ribbons (usually two) attached to a central shaft
3. A drive system (e.g., motor, gearbox)
The ribbons are designed to move in a specific pattern, creating a gentle, yet effective, mixing action. This action:
- Blends ingredients uniformly by Ribbon Inside
- Breaks down lumps and agglomerates
- Ensures consistent product quality
Masterly Engineering Ribbon Blenders offer several benefits, including:
- High mixing efficiency
- Gentle handling of ingredients
- Easy cleaning and maintenance
- Customizable designs for specific applications like tanks , legs , lid etc.
There are different types of Ribbon Blenders, including:
- Horizontal Ribbon Blenders Manufacturer
- Vertical Ribbon Blenders Manufacturer
- Double Ribbon Blenders Manufacturer
- Triple Ribbon Blenders Manufacturer
Each type is suited for specific applications and industries.
Would you like to know more about Ribbon Blenders or their applications?
Contact Masterly Engineering India pvt Ltd.
+91 9899643853
info@masterlyindia.com
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Sigma Mixer Machine
Sigma Mixer Machine or Sigma Kneader is unique mixer machine perform homogeneous kneading operation for heavier viscosity materials. Double Z blades design is the exclusive feature of machine that rotate in opposite directions. Sigma Blade Mixer is advanced mixer uses to achieve uniform kneading with shear force.
https://masterlyindia.com/products/mixer-blender/sigma-mixer/sigma-mixer-machine/
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Industrial Mixers & Homogenizers > Batch Mixers > Sigma Mixer
sigma mixer
sigma mixer machine
single z blade mixer
double z blade sigma mixer
https://i.ytimg.com/vi/h5cZTiI0Pg4/hqdefault.jpg?sqp=-oaymwE2CNACELwBSFXyq4qpAygIARUAAIhCGAFwAcABBvABAfgB_gmAAtAFigIMCAAQARhlIGUoZTAP&rs=AOn4CLBKuBVok1cGo_v6fHryPZSwaz0emg
Description
Masterly Sigma Mixer Consists of a double U shape bowl welded together. There are two Z type sigma blades that rotate in opposite directions to each other. In order to obtain utmost kneading and mixing efficiency, clearance between the walls and the containers are kept as less as possible. Mixer trough and blades are made of mild steel, stainless steel of CF8 or CF8M as per individual requirements. Z blade mixer scores 10 on 10 in terms of safety as equipped with safety guards and grills.
Features of Sigma Mixer are as below:
Working capacity of up to 2000 liters and custom models available
Choice of stationary or tilting units for loading and unloading to suit your production needs; bottom valve discharge units also available.
Mono-screw extruder models available.
Jacketed trough design for heating or cooling.
Independent blade arm drive with differential rotating speeds and adjustable ratio.
Two sigma shaped blades fitted horizontally in each trough of the bowl.
Vacuum or pressure designs as per requirements.
The complete mixer is mounted on steel fabricated stand of suitable strength to withstand the vibration and give noise free performance.
Explosion-proof constructions available on demand.
5 Step pulley for heavy load bearing capacity.
Vacuum generation system can be offered on demand.
Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials.
Stainless Steel polish to Matt & mirror finish as per customer’s requirements.
Mild Steel finish with one coat of red oxide and two coats of epoxy paint.
Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered.
Mineral wool insulation with cladding on jacket.
Tangential designed ‘Z’ blades offered for uniform mixing.
PTFE made shaft sealing provided for food grade compatibility.
Minimum gap between trough inner shell & blades remove possibility of sticking product.
Solutions
Application of Sigma Mixer: Sigma blade mixer have different applications span over various industries. Be it Chemical, Dyes, Paints, Polymers, Polyester Putties, Plastics, Pharmaceuticals, Food products etc. Sigma Mixer satisfy various applications of stiff paste mixing. Below are the most usage applications:
Food Industry: Processing of finely milled wheat flour, bechamel sauce, chocolate, bubble gum, biscuit doughs, sugar paste, Bakery Dough, Chewing gum, Compunded Hing, Asafoetida, Sugar pastes, Biscuit dough
Paint and Solvent Industry: Kneading of polyester putty, glass putty, adhesives, sealants, Fiberglass resin doughs, Polyester Compounds, Flush Colors, Brake lining compounds, Resins, Adhesives
Rubber Industy: Mixing of rubber solution & silicon rubber, Stiff pastes, Silicon Rubbers, Viscous rubber solutions, Sealing compounds, Butyl rubber
FMCG Products: Blending of Liquid Soap, Liquid Detergent, Soap Noodles, Soap & Detergent, Ceramics,
Miscellaneous Applications: Printing ink, Dispersion of iron compounds, ceramic powders, Crayon and pencil lead, Gaskets and gland packings, Grinding wheel preparations, Hot-Melts, Inks and pigment products, Marzipan,, Mastics, Metal powders, Moulding preparations, Pencil erasers, Pharmaceuticals, Plastics, Putties, Refractories, Magnetic Tape Coatings, Ceramics, Carbon Black, Carbon pastes, PVC coatings, Rubber Compounds, Fiber Glass, Grease, Lead Storage Battery, Zirconium Crucibles dough sigma mixer, Solid propellants
Sigma Mixer Ribbon Blender in Faridabad
Sigma Blender in Faridabad
Ribbon Blender in Faridabad
Multi Mill is used for wet and dry granulation, pulverization, milling, shredding, chopping, size reduction in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins industries.
Masterly Engineering manufacturer of Multi mill, Vibro Sifter Ribbon Blender, RMg etc. machine
Multi Mills can process a wide range of materials, including pharmaceutical powders, granules, herbs, spices, chemicals, food ingredients, and cosmetic powders. They are particularly useful for processing materials that require size reduction, granulation
The Multi Mill offered by us is made out of best quality stainless steel and contains four rollers which make the machine movable as and when required. Multi Mills are used in multiple places and applications like pharmaceutical formulation, food products, creams and cosmetics which require multiple processing styles like grinding, extracting, emulsifying, dispersing, homogenizing and mixing. Masterly Engineering as Multi Mill manufacturer in Delhi India are aimed towards offering our clients with models of Vibro sifter multi mill that are upgradable and different sized at affordable prices.
Masterly Engineering Multi Mill is extensively used for dry granulation, pulverizations, etc. in pharmaceuticals, chemicals, cosmetics, ceramics, colors, dyestuff, food products. Our Multi Mill Machine 1 HP to 10 hp is appreciated in markets across the globe as it is high-performance, accurately designed, meticulously crafted and corrosion resistant.
Key Features
Functions on the principle of variable force swing beaters which have both knife and impact edges which rotate within a selected screen to obtain the required size reduction.
Material that is fed into the hopper goes down the processing chamber where it moves to the periphery and passes through the screen both radically and tangentially.
Finally the processed material is collected in the container that is placed below the processing chamber.
Multi Mill a self – contained portable unit useful for high-speed granulation, pulverizing, mixing, shredding and chopping of wide range of wet and dry materials with special attachments called beater which have Knife/Impact blades and Scrapper blades (Standard) to get the required size reduction.
Output and quality of the final product depends on three main factors: (I) Shape of beaters (knife/impact edges) (II) Speed and (III) Screen.
Desired output of product depends on wide range of model selection which varies through direct driven, belt driven, perforated screen size & motor HP. Multi Mill is widely used in pharmaceutical industries, food industries, R&D purpose, pharmacy colleges for education purposes, etc.
Salient Features :
Multiple speed drive of beaters can be adjusted through Variable Frequency Drive (VFD).
Easy Dismantling & Cleaning.
Effortless Portability with the help of Castor Wheels.
Direction of blade rotation can be changed.
Multiple combination of Perforated Screen, Speeds, Number of blades.
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The Masterly Double Cone Blender is a common workhorse used throughout the process industries for mixing powders and other free-flowing solids. This blender can heat, cool, or dry materials under vacuum. It can also coat solid particles with small amounts of liquid.
How does a Masterly Double Cone Blender work?
The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts are made of stainless steel. It is composed of two truncated cones joined together by a cylindrical section.
The double cone blender is used to produce homogeneous solid-solid mixture. Mixing is a common process step in the manufacture of products for industries such as healthcare, food, chemical, cosmetics, detergents, fertilizers and plastics. Double cone solids blenders are widely used in these industries.
Features of Double Cone Blender are as below:
The conical shape at both ends enables uniform mixing and easy discharge.
The cone is statically balanced to avoid any excessive
load on the gear box and motor · While the powder can be loaded into the cone through a wider opening, it can be discharged through a butterfly or slide valve.
Depending upon the product Ribbons or paddle-type baffles can be provided on the shaft for better mixing inside the cone.
The contact parts are made of either SS 304 or SS 316
Fame proof motor can be supplied as optional
Capacity available 25 liters. To 1000 Liters.
Solutions
Application of Double Cone Blender: Dry powder mixing for tablets and capsule formulations Dry granules sub lots mixing to increase the batch size at bulk lubrication stage of tablet granules
Double Cone Tumble Blender Specifications and Dimensions
Your Reliable Double Cone Blenders Supplier In India
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