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"description": " ribbon blender machine manufacturer \nRibbon Blender: The Ultimate Solution for Efficient Powder Mixing\n\nDescription: Discover the power of ribbon blenders – the go-to industrial mixers for efficient, uniform powder blending across multiple industries.\n\nWhat Is a Ribbon Blender?\nA ribbon blender, also known as a ribbon mixer, is a type of industrial mixer used for the efficient and homogeneous mixing of powders, granules, and other solid materials. It features a horizontal U-shaped trough with a rotating agitator consisting of inner and outer helical ribbons. These ribbons move materials both radially and laterally to ensure a uniform blend.\n\nHow Does a Ribbon Blender Work?\nThe ribbon blender machine operates on a simple but effective principle. As the agitator rotates, the outer ribbon moves material in one direction while the inner ribbon moves it in the opposite direction. This counter-current motion enables thorough and fast mixing, ideal for bulk materials.\n\nKey Components:\n\nHorizontal trough\nDouble helical ribbons\nShaft and motor assembly\nDischarge valve\nBenefits of Using a Ribbon Blender\nUsing a ribbon blender for powder mixing offers several advantages:\n\n✅ Uniform Mixing: Excellent for mixing dry powders and granules to a consistent blend.\n\n ✅ Versatile Applications: Suitable for food, pharmaceuticals, chemicals, cosmetics, and construction materials.\n\n ✅ Scalable Design: Available in sizes ranging from lab-scale to large industrial systems.\n\n ✅ Energy Efficient: Requires less power compared to other types of mixers.\n\n ✅ Easy to Clean: Many models come with easy disassembly or CIP (Clean-in-Place) features.\n\nCommon Applications of Ribbon Blenders\nRibbon blenders are used extensively across various industries due to their high performance and flexibility:\n\nFood Industry: Blending spices, flour, baking mixes\nPharmaceuticals: Mixing powders for tablets and capsules\nChemical Industry: Formulating fertilizers, pigments, and resins\nCosmetics: Combining powders for makeup products\nPlastics: Mixing additives and plastic resins\nChoosing the Right Ribbon Blender\nWhen selecting a ribbon blender machine, consider the following:\n\nBatch Size & Volume\nMaterial Characteristics (flowability, abrasiveness)\nDischarge Method (manual or automatic)\nConstruction Material (stainless steel for food/pharma use)\nCustomization Options (jackets for heating/cooling, spray nozzles for liquid addition)\nFinal Thoughts\nA ribbon blender is a powerful, reliable, and cost-effective industrial mixer that can significantly enhance your production efficiency. Whether you’re in the food, pharma, or chemical sector, investing in the right powder mixing machine can streamline your process and ensure superior product quality.\n\n\n\nMasterly ribbon blender, ribbon blender machine, ribbon mixer, powder mixing machine, industrial blender, powder blender, dry powder mixer, food grade mixer, stainless steel ribbon blender, industrial mixer for powders",
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"description": "The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Masterly Ribbon Blenders are all custom built to your specifications, to fit your mixing requirements so your business can run smoothly and efficiently. Our blenders are built with pride to the highest standard in our Faridabad and Ahmedabad India manufacturing facility. Our ribbon blenders can be found in a wide range of mixing application for Phramacuiticul, protein, food, spices and powders, to chemical mixing, as well as petroleum and other liquids that require bulk mixing. We offer a range of standard equipment, and from there we can customize your equipment to fit your exact specifications, Capacity.\n\nAdvantages of Horizontal Ribbon Blender\n\n Mild mixing which will not break the physical size of material\n More loading factor ribbon blender’s working volume is between 40%-85% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material\n Easy Cleaning usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.\n Easy Maintenance the structure of ribbon blender is very simple, easy to dismantle and maintenance\n Low Power Energy.\n Heavy Duty Design – Trough, Ends and Ribbon thickness are greater than our competitors.\n Prior to shipping, the mixer is completely assembled and run tested.\n Mixers are shipped completely assembled unless the customer requests that the drive be removed.\n Finally, Masterly Engineering has 15 years experience in mixing applications and equipment design.\n\nAdditionally:- we can build to custom sizes for particular batch sizes, as well as larger blenders up to 25,000 Liter (1 CU. Ft. to 800 CU. Ft) (Non-standard sizes increases build time and cost)\n\nConstruction Material:- All of our standard series ribbon blenders are manufactured in 304 Stainless Steel. SS304 meets food grade requirements; and offers exceptional resistance to corrosion, wear and tear, and ensures a long life and the value of your equipment. For certain applications where high levels of corrosive agents are present, we can manufacture in SS316, SS316L Mild Steel.\n\nAgitators:- The name sake of Masterly ribbon blenders feature double helical ribbon agitators fit to a solid stainless steel shaft. We also offer paddle style agitators, as well as ribbon mixers with scraper blades.\n\nDrive Motors:- Masterly Blenders utilize direct drive style gear motors to power our equipment. Direct drive systems have proven highly reliable and require less maintenance than traditional chain drive systems. Our standard drive motors offer a service factor for continual mixing throughout the day. Based on the capacity of your equipment we offer a drive motor consistent for normal mixing conditions; although we can modify this to higher powered equipment, different RPM and variable speed drive systems if requested.\n\nShaft Seals:- Our ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications. As an upgrade for your blender we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.\n\nDischarge system:- Based on your mixing requirements your blender can be fitted with different styles of discharge systems. 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"description": "Masterly® Ribbon Blender Mixers lead the industry in technology, performance, and value. Masterly® Ribbon Blenders are available in capacities from 5 liter to 25,000 liters, and have endless options to customize to meet specific requirements, \n\nMasterly® Ribbon Blenders are built in Faridabad & Ahmedabad India manufacturing facility. Our ribbon blenders can be found in a wide range of mixing application from Food, Pharmaceuticals, Dairy, Cosmetics, Detergent & Chemical, Cement & Building Material, Pesticides & fertilizers, Spices and powders, Metal & Alloys, Petroleum and other industry where mixing required.\n\nWe offer a range of standard equipment, and from there we can customize your equipment to fit your exact specifications.\n\nDescriptions:\nRibbon Blender (also named ribbon mixer) is a basic industrial mixing machine. They consist, basically, of a trough-shaped shell (usually 2 to 3 times longer than it is wide) with a semicircular bottom, fitted with a horizontal longitudinal shaft on which are mounted arms supporting a combination of ribbon blades, paddles or helical screws set at a fairly close clearance to the semicircular mixer body so that no layer of material remains on the bottom of the ribbon mixer.\n\nThe most effective design of Masterly® Ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction. The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. \n\nRange of design solutions\nAll model pic\n\nConstruction Material:\nAll of our standard series ribbon blenders are manufactured in 304 Stainless Steel. SS304 meets food grade requirements; and offers exceptional resistance to corrosion, wear and tear, and ensures a long life and the value of your equipment. For certain applications where high levels of corrosive agents are present, we manufacture in 316 Stainless Steel.\n\n\nAgitators:\nMasterly ribbon blenders feature double Ribbon fit to a solid stainless-steel shaft. We also offer paddle style agitators, as well as ribbon mixers with scraper blades.\n\n\nShaft Seals\nOur ribbon blenders come standard with our Masterly packing glands. Packing glands feature a Teflon style rope which is compressed against the end plate, creating a barrier to keep the mixing product in the trough. These work very well for both dry and wet mixing applications.\nAs an upgrade for your blender, we also offer air purged seals for powders or slurry mixes. These air seals are ideal for scenarios requiring caustic wash downs and sanitary requirements. These seals are easy to disassemble for regular cleaning and offer years of service.\nOptional: Mechanical Seal\n\nDrives Motor\nMasterly Blenders utilize Direct drive style gear motors, Chain Drive, or Belt Drive to power our equipment. These drive systems have proven highly reliable and require less maintenance. \nOur standard drive motors offer a service factor for continual mixing throughout the day. Based on the capacity of your equipment we offer a drive motor consistent for normal mixing conditions; although we can modify this to higher powered equipment, different RPM and variable speed drive systems if requested.\n\nDischarge system\nBased on your mixing requirements your blender can be fitted with different styles of discharge systems. Our most common style discharge is a butterfly valve, which works well in wet mixing solutions as well as dry. For dry mixing we offer the Masterly slide gate in manually operated or pneumatically actuated. The benefit of our slide gate system is zero ‘dead spot’ in the mixer.\nOur blender’s standard height is to set the discharge 24” from the ground, allowing for a pallet and barrel below the equipment. This height can be increased or decreased based on your needs.\n\nCovers\nOur blenders come standard with hand open lids. As an optional feature, we can add a Hydraulic or pneumatic cylinder for lifting.\nMasterly Company can also build a Masterly vent-a-hood system or a custom model to your designs.\n\nSafety Systems-\nMasterly ribbon blenders are built with safety as our highest priority. Masterly ribbon blenders standard is to include ALL of our available safety equipment. These systems include micro switches to prevent the agitator from turning when the lid is open. We also offer safety grates on the top and discharge. All safety labeling is standard as well on Masterly equipment.\n\n\nPackaging Product\nRibbon mixing machine is well package with cover cellophane and wood crate during shipment. To make sure that the product is safety and no damage during delivery to the customer.\n\nWood Crate/ Wooden Case\nPicsture some of wooden box\n\n",
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"description": "The Masterly Compact range of Vibro sifters\nA vibrating sifter to keep your liquids and dry powders contamination free\nVibro sifters, also known as safety screeners, vibrating shifters, vibro sieves, check screeners or control sieves, are used to ensure the correct product quality of powders or liquids is achieved by removing oversize contamination. The Masterly Compact range of sifters are incredibly versatile and can be used for size based separation of almost any material. These vibrating sifters fit neatly into production lines, providing considerable screening capacity without requiring excessive headroom. Its innovative design means these machines are less than half the height of a traditional circular vibro sifter machine.\n\n\n\n\n\nHow Does a Vibro Sifter Work?\nVibro Sifter are driven by vertically mounted vibratory motor having eccentric weight at the top & bottom end of the shaft. At the time of Motor rotation top weight causes vibration in Horizontal plane whereas the rotation of bottom weight causes tilt & vibrations in vertical plane. By changing their lead angle, the motor generates vibrations that move the material across the screen. Finer particles pass through the mesh while larger ones remain on top.\nvarious spiral-screening patterns are obtained to suit different application. “Masterly” vibro screen provides optimum screening & assures maximum feed-rate & efficiency. Vibro screen is also known vibrating screen, vibro sifter, vibro grader, rotary screen, etc...\nDepending on the application, a vibro sifter manufacturer can customize the number of screens/Decks and mesh sizes to meet specific requirements.\n\n\nFeatures & Benefits of Using a Vibro Sifter\n\tHigh Efficiency: Ensures faster throughput and consistent quality.\n\tVersatility: Suitable for wet and dry sieving.\n\tEasy Maintenance: Tool-free screen change and easy cleaning.\n\tCompact Design: Saves space in production areas.\n\tDust-Free Operation: Promotes hygiene and worker safety, crucial in pharmaceutical and food sectors.\n\tMultiple Separations: - The vibratory separator can be stacked with up to 7 screening decks, separating into as \nmany as five fractions.\n\n\tAccurate Grading: - Thorough and accurate grading are achieved by controlling product screening time, allowing for complete separation.\n\n\tReduced Downtime: - The simple and robust design will continue to function with very little mechanical intervention.\n\n\tRange of Sizes: - The separators are available in 12” 18” 24”, 30”,36”, 48”, 60” and 72” diameters to handle throughputs ranging from a few kilograms to a few tones.\n\n\tDust Cover: - It is composed of a feed inlet and an oblique cone, and its lower end is connected with the screen frame to prevent the dust in the workshop from falling into the material when the vibro sifter is working. 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Toggle clamps allow fast dis-assembly for regular cleaning.\n\nScreen Type:\nScreen Frame: - Sandwich Screen Ring Comes with Bolting Systems Which will enable the mesh frame to change mesh Cloth In-House.\n\nSilicon Moulded Screen – Silicone-moulded screens are suitable for pharmaceutical applications, where contamination control is crucial, also used in Food or chemical Industry. \n\nMesh cleaning device: - (Screen De-Blinding Kit\nMesh Deblinding Kit is an Anti-Blinding Device which contains Food Grade ball with the help of the vibration the ball start bouncing and prevent the mesh blinding. 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