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High-Quality Multi Mill Machine Best in Design • B...

 

High-Quality Multi Mill Machine

 

Best in Design • Best in Performance • Best in Quality • Best in Price • Best in Warranty

 

 

Overview:

The Masterly® Multi Mill is a versatile and efficient milling machine widely used for high-speed granulating, pulverizing, mixing, shredding, and chopping of dry and wet materials. Commonly used in the pharmaceutical, chemical, cosmetic, and food industries, the Multi Mill offers high output and uniform particle size with minimal heat generation.

 

Key Features:

·       High-Speed Operation: Variable speed drive allows for adjustment based on material characteristics.

·       Sturdy Construction: Made with high-grade stainless steel (SS 304/316) for durability and hygiene.

·       Multiple Blade Options: Interchangeable screens and beaters enable customized processing.

·       Easy Cleaning & Maintenance: Tool-free dismantling of parts for fast cleaning and changeover.

·       Compact Design: Space-saving structure suitable for large-scale production environments.

 

Technical Specifications:

·       Motor: 1 – 7.5 HP (customizable)

·       Output: Up to 200 kg/hr (depending on product and screen)

·       Screen Diameter: 250 – 300 mm

·       Material of Construction: SS 304/316

·       Safety Features: Overload protection, interlocking system

 

Advantages:

·       Uniform output with minimal fines

·       Dust-free operation with optional dust extractor

·       Energy-efficient and operator-friendly design

 

 

 

 

 

 

 

Applications:

·       Pharmaceutical granulation and pulverization

·       Food ingredient size reduction

·       Cosmetic material blending

·       Chemical powder processing

 

 

 

 

 

 

 

 

✅ Standard Multi Mill Model Specification

Parameter

Specification

Model Name

Multi Mill

Output Capacity

50 to 200 kg/hr (depending on material & screen)

Rotor Speed

750–1500 RPM (variable with VFD, if installed)

Motor Power

 HP TO 7.5 HP / 3 Phase / 1440 RPM

Screen Diameter

260-300 mm

Screen Hole Sizes

0.25 mm to 12 mm (interchangeable)

Material of Construction

SS 304 (SS 316 optional for contact parts)

Feeding Method

Hopper with gravity feed

Discharge Arrangement

Inline bottom discharge with container port

Safety Features

Emergency stop, overload protector, locking lid

Mounting

Castor wheels for mobility or fixed legs

Net Weight

~150–200 kg

Compliance

cGMP / FDA / CE compliant (as per configuration)

 

Optional Features

Selective Features to Opt in Multi Mill

·       AC frequency drive for variable speed.

·       Belt less Drive.

·       Inline milling process with HSMG and Sifter.

·       Flame Proof electrical.

 

 

In which industry is Multi Mill used for which work?

 🏭 Industries That Use Multi Mills

Pharmaceutical Industry

·       Wet and dry granulation before tablet compression

·       Pulverizing of raw materials (API and excipients)

·       Blending and homogenizing powders

·       Rework of tablets (grinding defective tablets back into powder)

Chemical Industry

·       Pulverizing dyes, pigments, and powders

·       Size reduction of catalysts and chemicals

·       Granulation of materials for easier handling or reaction control

Food & Beverage Industry

·       Grinding of spices, herbs, and condiments

·       Crushing and mixing of food powders (e.g., cocoa, sugar)

·       Preparing premixes and seasonings

Cosmetic Industry

·       Mixing and milling of powders used in makeup, skincare, etc.

·       Homogenizing herbal extracts and creams (in powder form)

·       Processing raw materials like clays and binders

Ayurvedic & Herbal Industry

·       Grinding leaves, roots, barks into fine powders

·       Making herbal granules for capsules or tablets

·       Blending of natural ingredients

Agriculture & Fertilizer Industry

·       Pulverizing seeds, grains, roots

·       Granulating organic or chemical fertilizers

·       Processing animal feed components

Pesticide & Insecticide Industry

·       Grinding powders for dusting agents

·       Pre-processing materials for spray formulations

·       Preparing fine chemical blends

Detergent & Soap Industry

·       Milling detergent powders and soap bases

·       Granulating raw materials for uniform product mixing

 

 

HOW TO SELECT A MULTI MILL?

Choosing a Multi Mill (commonly used in pharmaceutical, chemical, cosmetic, and food industries) requires evaluating several factors to ensure it meets your production and material handling needs. Here's a comprehensive guide on how to choose a Multi Mill:

 

✅ Purpose of Use

·       Material Type: What material are you processing—powder, granules, wet mass?

·       End Goal: Are you doing size reduction, granulation, pulverization, or mixing?

 

✅ Capacity Requirements

·       Batch Size: Choose based on your average and peak batch sizes.

·       Output per Hour: Typical multi mills range from 50 to 200 kg/hr or more.

·       Ensure the motor and sieve can handle your expected throughput.

 

✅ Design and Construction

·       GMP Compliance: Crucial for pharmaceuticals—ensure it's built with SS 304 or SS 316 stainless steel.

·       Contact Parts: Must be made of food/pharma grade steel.

·       Ease of Cleaning: Look for quick dismantling design for easy cleaning and changeover.

 

✅ Blades and Screens

·       Rotor Design: Knife, impact, or screen type depending on your application.

·       Screen Types: Hole size (0.25 to 12 mm) affects granule size—choose based on your required fineness.

·       Look for interchangeable screens for flexibility.

 

✅ Motor and Drive

·       Motor Power: Commonly 1–5 HP motors—more for industrial-scale operations.

·       Variable Speed Option: VFDs allow better control of processing speed.

 

✅ Safety Features

·       Mechanical Safety: Ensure the machine has overload protection, emergency stop, and safety guards.

·       Electrical Safety: Check for compliant electrical systems and grounding.

 

✅ Automation and Controls

·       Manual vs Automatic: Decide if you want a semi-automatic or fully automatic setup.

·       PLC Integration: For better control in automated plants.

 

✅ Mobility and Mounting

·       Caster Wheels: Required if you need to move it around frequently.

·       Fixed Base: Better for vibration control in a permanent setup.

 

✅ Brand and After-Sales Support

·       Choose Masterly® Engineering a reputable manufacturer with:

o  Proven track record in your industry

o  Availability of spare parts

o  Service support and documentation

 

✅ Cost vs Value

·       Don’t just compare price—evaluate value over time, including durability, support, and downtime.

 

📝 Questions to Ask the Masterly Engineering as your preferred Supplier

·       Can you provide performance validation data?

·       What sieves and rotors are available?

·       What are the lead time and warranty terms?

 

What is the difference between co Mill and multi Mill?

 

Key Differences:

 

Feature

Co-mill (Conical Mill)

Multi-mill

Principle

Impeller and screen

Impact and shearing

Material Handling

Dry and not extremely hard materials

Slightly hard, wet, and lumpy materials

Applications

De-lumping, de-agglomeration, fine grinding

Granulating, pulverizing, shredding, chopping

Output

High percentage near sieve size, lower fines

Wider range of particle sizes

Milling Action

Gentle

More aggressive

 

 

 

 

 2025-05-17T13:33:23

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